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 FEATURES
* * * * * * * * * * * * * -55 to +100C operation 160 to 400 VDC input Fully isolated Magnetic feedback Fixed frequency, 600 kHz typical Topology - Two Switch, Single Ended Forward 450 V / 50 ms transient protection Inhibit input side and output side Sync in and out Indefinite short circuit protection Remote sense on single models Up to 85% efficiency Parallelable: up to 5 converters
DC/DC CONVERTERS 270 VOLT INPUT
MHP270 SERIES 65 WATT
MODELS
VDC OUTPUT SINGLE 5 12 15 28 DUAL 5 12 15
Size (max.): 3.005 x 1.505 x 0.400 inches (76.33 x 38.23 x 10.16 mm) See "Case U Maximum Dimensions" and "Case U." Weight: 86 grams maximum Screening: MHP270 Standard or MHP270 ES. See "QA Screening: MHP270" for more information
DESCRIPTION
The MHP270 SeriesTM DC/DC converters provide up to 65 watts of output power over the full -55C to 100C temperature range. MHP270 models operate from a MIL-STD-704 nominal 270 volt DC power bus - from 160 to 400 VDC continuous operation with surges to 450 volts - and provide isolated outputs at 5, 12, 15, and 28 VDC. Parallel operation for all loading conditions is supported without any requirement for external components. MHP270 DC/DC converters are constant frequency, pulse width modulated switching power supplies which use a quasi-square wave, two-switch single-ended forward converter design. Tight load regulation is achieved through a wide-bandwidth magnetic feedback circuit. Up to five single output MHP converters may be used in parallel to power a single load by simply connecting the share pins of all units. Units in this configuration have a 85% current sharing accuracy over all loading conditions. MHP Series of converters feature a flexible synchronization scheme in which units may be synchronized to an external clock or to one another by using sync in and sync out pins provided on each unit. MHP converters have a nominal switching frequency of 600 kHz, but may be synchronized at any frequency from 525 to 675 kHz. MHP converters meet a wide variety of military/aerospace performance and environmental specifications. Their continuous operation input voltage (160 to 400) meets the normal operating limits of MILSTD-704. The unit shuts down above approximately 425 volts, but it is rated to withstand a surge of up to 450 volts for 50 msec. The units are built as fully hermetic thick film hybrids in Interpoint's MILSTD-1772 certified facilities. The MHP270 Series offer a complete list of standard features which include: Undervoltage lock-out - shuts down when the input line voltage falls below approximately 120 VDC to provide smooth initialization. Continuous short circuit protection - current limit set at approximately 125%. Soft-start - controlled start-up at turn-on, release from inhibit, and recovery from load fault conditions. Remote sense - to provide automatic compensation for voltage drops on output lines on single output models.
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MHP270 SERIES 65 WATT
ABSOLUTE MAXIMUM RATINGS
Input Voltage * 160 to 400 VDC Output Power * 50 to 65 watts depending on model Lead Soldering Temperature (10 sec) * 300C Storage Temperature Range (Case) * -65C to +150C
DC/DC CONVERTERS
SYNC AND INHIBIT (INH1, INH2)
Sync In (525 to 675 kHz) * Duty cycle 40% min, 60% max * Logic low 0.8 V max * Logic high 4.5 V min * If not used, connect to input common * Referenced to input common Sync Out - Referenced to input common Inhibit (INH1, INH2) TTL Open Collector * Logic low (output disabled) INH1 referenced to input common Logic low 0.8 V max INH2 referenced to output common Logic low 0.5 V max * Logic high (output enabled) Open collector
TYPICAL CHARACTERISTICS
Output Voltage Temperature Coefficient * 100 ppm/C typical Isolation * 100 megohm minimum at 500 V Conversion Frequency * Free run mode 600 kHz typical 525 kHz. min., 675 kHz max * External sync range: 525 to 675 kHz Inhibit Pin Voltage (unit enabled) * INH1 =12 V typ., INH2 = 5 V typ Low Line Drop Out - Vout drops 50 mv * Input voltage 155 VDC max Undervoltage Lockout * Input voltage 110 VDC min Current Limit * 125% of full load typical
RECOMMENDED OPERATING CONDITIONS
Input Voltage Range * 160 to 400 VDC continuous * 450 VDC for 50 msec transient Case Operating Temperature (Tc) * -55 to +100C full power
PINS NOT IN USE
Inhibit (INH1, INH2) Sync Out Sync In Share Sense Lines No connection No connection Connect to input common Connect to output common Must be connected to appropriate outputs
Electrical Characteristics: 25C Tc, 270 VDC Vin, 100% load, free run, unless otherwise specified.
SINGLE OUTPUT MODELS PARAMETER OUTPUT VOLTAGE OUTPUT CURRENT OUTPUT POWER OUTPUT RIPPLE VOLTAGE LINE REGULATION LOAD REGULATION INPUT VOLTAGE INPUT CURRENT 10 kHz - 2 MHz VIN = 160 TO 400 VDC NO LOAD TO FULL CONTINUOUS TRANSIENT1 50 ms NO LOAD INHIBITED - INH1 INHIBITED - INH2 INPUT RIPPLE CURRENT EFFICIENCY LOAD FAULT2 10 kHz - 10 MHz POWER DISSIPATION SHORT CIRCUIT VOUT STEP LOAD RESP. 50% - 100% - 50% TRANSIENT RECOVERY3 -- -- -- -- 300 300 -- -- -- -- 700 500 -- -- -- -- 700 300 -- -- -- -- 1800 1000 mV pk s -- -- -- 160 -- -- -- -- -- 76 -- -- -- -- -- 270 -- -- -- -- -- -- -- -- 50 50 50 400 450 20 8 15 50 -- 19 1.5 -- -- -- 160 -- -- -- -- -- 81 -- -- -- -- -- 270 -- -- -- -- -- -- -- -- 50 120 120 400 450 20 10 15 50 -- 19 1.5 -- -- -- 160 -- -- -- -- -- 80 -- -- -- -- -- 270 -- -- -- -- -- -- -- -- 75 150 150 400 450 20 7 15 45 -- 19 1.0 -- -- -- 160 -- -- -- -- -- 80 -- -- -- -- -- 270 -- -- -- -- -- -- -- -- 280 280 280 400 450 20 10 15 50 -- 23 1.0 mV p-p mV mV VDC V mA mA CONDITION VIN = 160 TO 400 VDC VIN = 160 TO 400 VDC MHP27005S MIN 4.95 0 0 TYP MAX 5.00 5.05 -- -- 10 50 MHP27012S MIN TYP MAX 11.88 12.00 12.12 0 0 -- -- 5 60 MHP27015S MIN TYP MAX 14.85 15.00 15.15 0 0 -- -- 4.33 65 MHP27028S MIN TYP MAX 27.22 28.00 28.28 0 0 -- -- 2.32 65 UNITS VDC A W
mA p-p % W VDC
Notes 1. Unit will shut down above approximately 425V but will be undamaged and will restart when voltage drops into normal range. 2. Indefinite short circuit protection not guaranteed above 100C case.
3. Recovery time is measured from application of the transient to point at which Vout is within 1% of final value.
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DC/DC CONVERTERS
DUAL OUTPUT MODELS1 PARAMETER OUTPUT VOLTAGE OUTPUT CURRENT2 OUTPUT POWER2 OUTPUT RIPPLE VOLTAGE LINE REGULATION LOAD REGULATION3 CROSS REGULATION4 INPUT VOLTAGE INPUT CURRENT CONDITIONS +VOUT -VOUT MHP27005D MIN TYP MAX 4.95 5.00 5.05 4.95 5.00 5.05 0 0 -- -- 5 -- 50 -- 8.0 50 100 100 MHP27012D MIN TYP MAX 11.88 12.00 12.12 11.88 12.00 12.12 0 0 -- -- 2.5 -- 50 -- 4.0 60 125 120
MHP270 SERIES 65 WATT
MHP27015D MIN TYP MAX 14.85 15.00 15.15 14.85 15.00 15.15 0 0 -- -- 2.16 -- 50 -- 3.46 65 125 150 UNITS VDC A W mV p-p mV
Electrical Characteristics: 25C Tc, 270 VDC Vin, 100% load, free run, unless otherwise specified.
VIN = 160 TO 400 VDC VIN = 160 TO 400 VDC 10 kHz - 2 MHz VOUT VIN = 160 TO 400 VDC VOUT NO LOAD TO FULL VOUT EFFECT ON -VOUT CONTINUOUS TRANSIENT5 50 ms NO LOAD INHIBITED - INH1 INHIBITED - INH2 10 kHz - 10 MHz BALANCED LOAD POWER DISSIPATION SHORT CIRCUIT VOUT 50 %-100% LOAD7 TRANSIENT RECOVERY8
-- -- 160 0 -- -- -- -- 74 -- -- -- --
-- -- 270 -- -- -- -- -- -- -- -- -- --
100 1000 400 450 20 10 15 45 -- 8 2.0 300 500
-- -- 160 0 -- -- -- -- 81 -- -- -- --
-- -- 270 -- -- -- -- -- -- -- -- -- --
120 800 400 450 20 10 15 45 -- 7.5 1.0 900 500
-- -- 160 0 -- -- -- -- 82 -- -- -- --
-- -- 270 -- -- -- -- -- -- -- -- -- --
150 750 400 450 20 8 15 45 -- 19 1.5 900 500
mV mV VDC V mA mA mA p-p % W V mV pk s
INPUT RIPPLE CURRENT EFFICIENCY LOAD FAULT6
STEP LOAD RESPONSE VOUT
Notes 1. Share operation not characterized for dual outputs. 2. Up to 80% of the total output power (current) is available from either output providing the opposite output is carrying 20% of the power (current) in use. 3. Assumes balanced loads on the outputs. 4. Effect on the negative output from 50%/50% loads to 70%/30% or 70%/30% loads.
5. Unit will shut down above approximately 425V but will be undamaged and will restart when voltage drops into normal range. 6. Indefinite short circuit protection not guaranteed above 125C case. 7. Second output at 50% 8. Recovery time is measured from application of the transient to point at which Vout is within 1% of final value.
SINGLE OUTPUT MODELS CONNECTION DIAGRAM - SENSE
270 V
+ -
1 2 3 4 5 6
Positive Input Input Common INH2 INH1 Sync Out Sync In
Share 12 N/C 11 Pos. Sense 10 9 8 7 + RL
Inhibit Sync In
Sense Return
-
Output Common Positive Output
REMOTE SENSE CONNECTION
FIGURE 1: SENSE CONNECTIONS
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MHP270 SERIES 65 WATT
+ 270V - 1 2 3 4 5 6 Positive Input Input Common INH2 INH1
DC/DC CONVERTERS
Share 12 N/C 11 Pos. Sense 10 Sense Return 9 8 Output Common 7 Positive Output
SINGLE OUTPUT MODELS CONNECTION DIAGRAM - PARALLEL
MHP270 #1
Sync Out Sync In
+
MODEL NUMBERING KEY
RL
- 1 2 3 4 5 6 Positive Input Input Common INH2 INH1 Share 12 N/C 11 Pos. Sense 10 9 8 7
MHP Base Model Input Voltage Output Voltage Number of Outputs (S = single, D = dual)
270 05 S / ES
MHP270 #2
Sense Return Output Common Positive Output
Sync Out Sync In
Screening (Standard screening has no designator in this position.)
1 Positive Input 2 Input Common 3 INH2 4 MHP270 INH1 5 Sync Out 6 Sync In
Share 12 N/C 11
#N
Sense Return
Pos. Sense 10 9 8 7
Output Common Positive Output
FIGURE 2: PARALLEL CONNECTIONS
PIN OUT Pin 1 2 3 4 5 6 7 8 9 10 11 12 Single Output Positive Input Input Common Inhibit 2 (INH2) Inhibit 1 (INH1) Sync Out Sync In Positive Output Output Common Sense Return Positive Sense No connection Share Dual Output Positive Input Input Common Inhibit 2 (INH2) Inhibit 1 (INH1) Sync Out Sync In Positive Output Output Common Negative Output No connection No connection Share Angled corner indicates pin one.
1 2 3 4 5 6
12 11
TOP VIEW MHP (Pin side, marked side)
See "Case U Maximum Dimensions" and "Case U"
10 9 8 7
FIGURE 3: PIN OUT
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MHP270 Rev D This revision supercedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. MHP270 Series is a trademark of Interpoint. Copyright (c) 1994 - 2005 Interpoint Corporation. All rights reserved.
CASES
CASE U MAXIMUM DIMENSIONS TOP VIEW (PIN SIDE) Angled corner indicates pin one
1.505 max (38.23)
See Case U for pin configuration
3.005 (76.33) max. Note: Pins are shown for Case U1.
Materials Header Cold Rolled Steel/Nickel/Gold Cover Kovar/Nickel Pins #52 alloy/Gold compression glass seal Case dimensions in inches (mm) Tolerance 0.005 (0.13) for three decimal places 0.01 (0.2) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300C for 10 seconds per pin
Case U maximum dimensions, Rev B, September 27 2005 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 1999-2005 Interpoint Corp. All rights reserved.
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CASES
TOP VIEW CASE U MOR Series, MFL Series, MHP Series, MFLHP Series, FMTR Series. SMFL Series, SMFLHP Series, SMHP Series, FME EMI Filter, FMD270 EMI Filter, SFCS EMI Filter, SFME EMI Filter, HUM70 Module, and LCM Module
Angled corner indicates pin one. 1.505 (38.23) max. 1.380 (35.05) 1.250 (31.75) 1.050 (26.67) 0.850 (21.59) 0.650 (16.51) 0.450 (11.43) 0.250 (6.35) 0.120 (3.05) 0.000
Seam Seal
0.23 (5.8) Lead Length 0.128 dia (3.25). 0.040 dia (1.02) 1 2 3 4 5 6 12 11 10 9 8 7
0.120 (3.05) 0.250 (6.35)
2.750 (69.85)
2.880 (73.15) 3.005 (76.33) max.
Seal hole: 0.100 0.002 (2.54 0.05)
Case dimensions in inches (mm) Tolerance 0.005 (0.13) for three decimal places 0.01 (0.3) for two decimal places unless otherwise specified CAUTION Heat from reflow or wave soldering may damage the device. Solder pins individually with heat application not exceeding 300C for 10 seconds per pin
Case U, Rev B, September 27, 2005 Please refer to the numerical dimensions for accuracy. All information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 1999-2005 Interpoint Corp. All rights reserved.
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0.400 (10.16) max.
0.050 (1.27) 0.000
0.000
0.220 (5.59
QA SCREENING: MHP270 (STANDARD & ES)
MHP270 SCREENING (STANDARD & ES)
TEST MHP270 STANDARD MHP270 /ES Pre-cap Inspection Method 2017, 2032 Temperature Cycle (10 times) Method 1010, Cond. B, -55C to 125C, ambient Constant Acceleration Method 2001, 500 g Burn-In 96 hours at 100C case, typical Final Electrical Test MIL-PRF-38534, Group A Subgroups 1 and 4: +25C case Hermeticity Test Fine Leak, Method 1014, Cond. A Gross Leak, Method 1014, Cond. C Gross Leak, Dip (1 x 10-3) Final Visual Inspection Method 2009 yes yes
no
yes
no
yes
no
yes
yes
yes
no no yes
yes yes no
yes
yes
Test methods are referenced to MIL-STD-883 as determined by MIL-PRF-38534.
MHP270 Screening Standard & ES page 1 of 1
QA Screening MHP270 Standard & ES Rev B September 2005. This revision supercedes all previous releases. All technical information is believed to be accurate, but no responsibility is assumed for errors or omissions. Interpoint reserves the right to make changes in products or specifications without notice. Copyright (c) 2005 Interpoint Corporation. All rights reserved.
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